Manufacturing
CogitX helps manufacturers move from fragmented plant data to coordinated, intelligent operations, across planning, production, quality, and maintenance

Our agentic systems reason over signals from sensors, PLCs, vision systems, and enterprise data to anticipate failures, optimize throughput, and trigger workflows, with human approval gating consequential actions
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How we work

From the device layer to production AI

Manufacturing AI doesn't start in the cloud. It starts at the machine. The plant footprint becomes the foundation, the unified data layer makes downstream AI possible, and production AI is the outcome that runs the business
From cloud-connected fleets to on-site systems, CogitX runs across the same intelligence layer adaptive compute, unified data, device twins, operational tools, and closed-loop agents.
Connectivity

Device selection, protocols, and edge-to-cloud

Reference architectures and consultative workshops to right-size before procurement. Edge-to-cloud connectivity across MQTT, OPC UA, Modbus, BACnet, LoRaWAN, and cellular — with brownfield gateways, secure provisioning at scale, and protocol translation so legacy lines and new assets sit on one fabric

Data Foundation

Plant data unified with the rest of the enterprise

Operational data moves fluently into the data estate the customer already runs — lakehouses, warehouses, historians, ERP, and CRM — and joins the systems that drive the business. The unified data layer is what makes downstream AI possible. We meet the data where it lives, no rip-and-replace

Data Foundation

AI to the workload, anywhere it lives

The full AI spectrum — generative, deep learning, classical ML — across connected factories, disconnected field assets, low-power sensor networks, regulated on-prem environments, and hybrid estates. Autonomous agents monitor live streams, flag anomalies, and trigger workflows, with consequential actions gated through authenticated human approval

All three layers run on the CogitX Platform — one common foundation for adaptive compute, unified data, device twins, operational tools, and closed-loop agents, deployable in the cloud or at the edge.

Use cases
Agentic products, deployed across the plant
From the device layer to enterprise planning — purpose-built products that work together on a common platform
Connected Factory Enablement
Edge-to-CloudConnectivity
Bring brownfield lines, OEM equipment, and new assets onto one secure data fabric — protocol translation, edge gateways, and provisioning at scale, so AI has data to work with from day one
Vision & Quality
Visual Inspection Agents
Deep-learning vision models running at the line — detecting defects, verifying assembly, reading labels — with inference at the edge for sub-second decisions and cloud retraining as patterns evolve
Field & Disconnected Assets
On-Device Intelligence
Custom small models running on low-power sensors, remote field assets, and on-prem hardware where cloud is unavailable, restricted, or too slow — the same AI quality, on the asset itself
Demand–Supply Alignment
AgenticS&OP
Align demand, supply, and production plans dynamically using AI agents that reason across forecasts, constraints, and plant realities, not static spreadsheets
Yield & Variability Control
Batch Process Optimization
Optimize batch parameters continuously by learning from historical runs, live sensor data, and quality outcomes, reducing variability and improving yield
Real-Time Operations
Continuous Process Optimization
AI agents monitor process signals in real time, detect deviations early, and recommend corrective actions to keep throughput, quality, and energy usage optimized
Execution Planning
ProductionScheduling
Generate and adapt production schedules based on machine availability, material flow, workforce constraints, and real-time disruptions, automatically
Cross-Plant Visibility
Control Tower
A unified operational view where AI agents surface risks, bottlenecks, and decision priorities across plants, lines, and suppliers, with clear actions, not dashboards
Asset Reliability
Predictive Maintenance
Anticipate equipment failures before they occur by correlating sensor data, maintenance logs, and operating conditions — minimizing downtime and unplanned stoppages
How we work

From the device layer to production AI

Manufacturing AI doesn't start in the cloud. It starts at the machine. The plant footprint becomes the foundation, the unified data layer makes downstream AI possible, and production AI is the outcome that runs the business

Hardware-agnostic by design

Sensors, PLCs, robotics, smart meters, vision systems, bespoke OEM hardware — no fleet standardization required to start

Edge and cloud, not either-or

Right boundary per workload. Inference at the edge for latency-bound decisions, heavy analytics in the cloud — designed for plants where connectivity is uneven

Multi-platform data engineering

We work across the data and analytics stack the customer already runs. We meet the data where it lives, on the platforms you've already chosen

Agentic ops with guardrails

Autonomous agents watch telemetry and act, but consequential actions are gated through authenticated human approval. Velocity with retained control

Working AI in weeks, not quarters

Productized accelerators and FDE-led delivery put working AI in production fast. Built to move at the pace operations need

Full AI stack across GenAI, deep learning, and classical ML

Generative for natural-language operator interfaces and synthetic data. Deep learning for vision, time-series, and acoustics. Classical ML for forecasting, anomaly detection, and optimization — the right technique for each workload, in one platform

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